What Types Of Batteries Are Used For Golf Carts?

Golf carts primarily use deep-cycle batteries designed for sustained discharge, including flooded lead-acid (FLA), AGM, and lithium-ion (LiFePO4). FLA remains the most affordable but requires regular watering, while AGM offers maintenance-free operation. Lithium-ion variants like LiFePO4 provide 2–3× longer lifespan and 60% weight reduction, ideal for modern electric carts. Voltage configurations typically combine 6V, 8V, or 12V batteries in series to achieve 36V, 48V, or 72V systems.

Les Schwab Golf Cart Batteries

What are flooded lead-acid (FLA) golf cart batteries?

Flooded lead-acid batteries dominate budget-focused golf carts, using liquid electrolyte and lead plates. They deliver 150–200 cycles at 50% depth of discharge (DoD) but demand biweekly watering and ventilation. Typical 6V models weigh 30–35 kg each.

FLAs operate through electrochemical reactions between lead dioxide and sulfuric acid. A 48V system requires eight 6V batteries, producing 180–225Ah capacity. Pros include low upfront costs ($900–$1,200 for 48V packs), but they lose 30% capacity in cold weather. Pro Tip: Use distilled water only—tap minerals cause sulfation. For example, Trojan T-105s deliver 225Ah at 6V, but improper watering can halve their 5-year lifespan.

⚠️ Warning: Never charge FLA batteries in enclosed spaces—hydrogen gas emissions are explosive.

How do AGM batteries improve golf cart performance?

AGM (Absorbent Glass Mat) batteries seal electrolyte in fiberglass mats, enabling maintenance-free use. They handle 300–400 cycles at 50% DoD and resist vibration, making them suitable for rugged courses.

AGM batteries utilize recombinant technology to minimize water loss, achieving 80–85% efficiency versus FLA’s 70%. A 48V 100Ah AGM pack weighs ~550 kg versus 720 kg for FLA equivalents. But why choose AGM? They’re ideal for carts stored seasonally—self-discharge is just 1–3% monthly versus FLA’s 5–10%. Pro Tip: Avoid discharging below 50% to prevent lead sulfate buildup. For instance, a 48V Crown AGM system runs ~40 miles per charge but costs 30% more upfront than FLA.

⚠️ Critical: AGMs require voltage-regulated chargers—overcharging above 14.4V per 12V unit causes thermal runaway.

Parameter AGM FLA
Cycle Life (50% DoD) 400 200
Weight (48V 100Ah) 550 kg 720 kg
Cost per kWh $200 $130

Why are lithium-ion batteries gaining popularity?

Lithium-ion (LiFePO4) batteries offer 2,000–5,000 cycles at 80% DoD, reducing long-term costs. They’re 60% lighter than FLA and charge 3× faster, with no maintenance needs.

LiFePO4 cells operate at 3.2V nominal, so a 48V pack uses 15 cells in series. Built-in BMS protects against overvoltage and cell imbalance. Practically speaking, lithium carts achieve 60–80 miles per charge versus 25–40 for FLA. But what about cold climates? LiFePO4 retains 85% capacity at -20°C versus AGM’s 50%. Pro Tip: Use a heating blanket below -10°C to prevent plating. Example: A 48V 100Ah LiFePO4 battery weighs ~150 kg and lasts 10+ years, offsetting its $3,500 price through reduced replacements.

⚠️ Pro Tip: Always verify charger compatibility—lithium requires CC-CV charging up to 54.6V (48V systems).

RG72105P Product

How to choose between 6V, 8V, or 12V configurations?

Voltage selection depends on power requirements and chassis space. 6V batteries provide higher Ah capacity, while 12V units reduce wiring complexity.

Most 36V carts use six 6V batteries (e.g., 6×6V=36V), whereas 48V systems require eight 6V or six 8V. But how does voltage affect performance? Higher voltage (48V/72V) reduces current draw, minimizing heat in motors/controllers. For example, a 72V system with 12×6V batteries offers 20% more torque than 48V. Pro Tip: Match battery voltage to the motor’s rated input—mismatches cause efficiency losses.

⚠️ Warning: Mixing old/new batteries in series strings accelerates failure—replace all units simultaneously.

System Voltage 6V Units 8V Units 12V Units
36V 6 N/A 3
48V 8 6 4
72V 12 9 6

What maintenance extends golf cart battery life?

Regular maintenance prevents premature failure: watering FLAs, cleaning terminals, and balancing lithium packs. Store carts at 50–80% charge in moderate temperatures.

For FLAs, check electrolyte monthly and refill with distilled water post-charging. Terminal corrosion—a common issue—is mitigated by applying anti-oxidant spray. But what about lithium? Though maintenance-free, calibrate the BMS annually by fully cycling the pack. Pro Tip: Equalize FLA batteries every 10 cycles to prevent stratification. Example: Properly maintained FLA lasts 5 years versus 2–3 if neglected.

⚠️ Critical: Never store FLA/AGM batteries below 50% charge—sulfation permanently reduces capacity.

Fasta Power Expert Insight

Modern golf carts thrive on LiFePO4 technology—our RG72105P delivers 72V 105Ah with a 10-year lifespan. Unlike FLA, lithium requires no watering, handles deep discharges, and operates in -20°C to 60°C. Integrated BMS ensures safety, while modular designs allow voltage customization. For budget-conscious users, AGM remains a robust interim solution with 3–5 year service life.

FAQs

Can I replace FLA with lithium in older carts?

Yes, if the motor/controller supports lithium’s voltage. Upgrade wiring if amperage exceeds original specs—lithium’s lower resistance increases current flow.

How long do golf cart batteries last?

FLA: 3–5 years. AGM: 4–6 years. Lithium: 8–12 years. Lifespan depends on discharge depth and maintenance.

Do lithium batteries require special chargers?

Yes—use lithium-specific chargers with temperature sensors. FLA/AGM chargers risk overcharging, triggering BMS disconnect.